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Product category: PCB Assembly Equipment and Tools
News Release from: DEK | Subject: ProFlow DirEKt
Edited by the Electronicstalk Editorial Team on 09 October 2001

Enclosed head printing gains support
worldwide

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Enclosed-head screen printing was introduced to the electronics assembly industry in 1997, and aimed to reduce materials wastage, minimise operator intervention and tighten process control.

Enclosed-head screen printing was introduced to the electronics assembly industry in 1997, and aimed to reduce materials wastage, minimise operator intervention and tighten process control Four years on, DEK's ProFlow DirEKt Imaging technology has been licensed by the majority of screen printing equipment manufacturers and is supported by solder paste producers worldwide

Among the user community, early uncertainties surrounding paste compatibility and the practical extent of materials savings slowed adoption in the marketplace, but over 1000 ProFlow units are now in action around the world.

Now, further additions to the ProFlow product range are also enabling screen printing to perform a wider range of electronic manufacturing processes.

Technical analysis after the launch of ProFlow DirEKt Imaging confirmed a definite superiority over squeegee based printing in most surface mount applications.

Compared to the new technology the traditional squeegee was slow, relatively inconsistent and, importantly, meant large quantities of solder paste frequently dried on the stencil surface and had to be discarded.

Enclosed head printing aimed to make preplacement less messy by enclosing solder paste within a quick-change cassette.

This not only isolated the paste from ambient conditions but also made stencil cleaning easier and less frequent, and claimed to create a better gasket seal between the stencil and the board by decoupling contact pressure from the paste transfer force.

This would lead to improved paste volume consistency and reduced smearing.

Furthermore, the improved material control offered by the cassette and enclosed head highlighted ProFlow's potential to introduce screen printing in a wider variety